Tubes for hydraulic and pneumatic lines – HPL type


Tubes designated for hydraulic and pneumatic pressure distribution – type HPL are seamless cold drawn steel tubes that are used in pressure distributions and circuits, in hydraulically and pneumatically operated equipment.

The speed and pressure of the medium are significantly changing and these devices have characteristic pressure surges on the inner surface of tubes.

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Tubes for hydraulic and pneumatic lines – HPL type


Dimensions of tubes for hydraulic and pneumatic lines

OUTER DIAMETER (OD)6,0 – 80,0 mm
WALL THICKNESS (WT)1,0 – 12,5 mm
EUROPEAN STANDARDSEN 10305-4,
DIN 2391-1,
BS 7416,
NF a 49-330,
STN/ČSN 42 6711,
STN/ČSN 42 6712
JAPANESE STANDARDSJIS JOHS 102
AMERICAN STANDARDSASTM A 822
for pressure hydraulic and pneumatic lines – HPLPrecision seamless steel tubes11
Dimensional standard SIZES (OD x WT) Dimensional table
EN 10305-4 4.0 x 0.5 – 80.0 x 12.5 mm Dimensional table
ASTM A822 6.35 x 0.51 – 120.65 x 9.53 mm [0.250 x 0.020 – 4.750 x 0.375 in] [25 – 3/8 GA] Dimensional table
JIS JOHS-102 10.5 x 1.7 – 114.3 x 9.5 mm Dimensional table
Withdrawn standards They may still be used occasionally
BS 7416 4.0 x 0.5 – 80.0 x 12.5 mm Dimensional table
DIN 2391-1 4.0 x 0.5 – 80.0 x 12.5 mm Dimensional table
DIN 2445-2 4.0 x 0.5 – 80.0 x 12.5 mm Dimensional table
NF A 49-330 4.0 x 0.5 – 80.0 x 12.5 mm Dimensional table
UNI 7945 4.0 x 0.5 – 80.0 x 12.5 mm Dimensional table
PN – H 74245 4.0 x 0.5 – 80.0 x 12.5 mm Dimensional table
ČSN 42 6711 4.0 x 0.5 – 80.0 x 12.5 mm Dimensional table
ČSN 42 6712 4.0 x 0.5 – 80.0 x 12.5 mm Dimensional table

Steel grades of tubes for hydraulic and pneumatic lines

EN 10305-4E215, E235, E355
EN 10 294-2CSt35
STN 42 026011 353, 11 523
DIN 1630St37.4, St44.4, St52.4
ASTM A 822A 822
for pressure hydraulic and pneumatic lines – HPLPrecision seamless steel tubes34
Standard TDC Steel grade (open product)
EN 10305-4 E235
EN 10305-4 E215
EN 10305-4 E355
ASTM A822/A450 A 822
JIS JOHS-102 STPG370
JIS JOHS-102 OST 2
JIS JOHS-102 OST 1
JIS JOHS-102 STS370
Withdrawn standards They may still be used occasionally
BS 7416 430LT
BS 7416 CFS 360
BS 7416 CFS 430
DIN 1630 / 2445-2 St 44.4
DIN 1630 / 2445-2 St 52.4
DIN 2391-2C / 2445-2 St35
DIN 1630 / 2445-2 St 37.4
NF A 49-330 TU 37B
NF A 49-330 TU 52B
NF A 49-330 TU 42B
UNI 7945 Fe 410
UNI 7945 Fe 490
UNI 7945 Fe 360
UNI 7945 Fe 280
UNI 7945 Fe 320
PN – H 74 245 18G2A
PN – H 74 245 20
PN – H 74 245 10
STN 42 0260 11 523
STN 42 0260 11 353
STN 42 0260 11 353
STN 42 0260 11 523
ČSN 42 0260 11 523
ČSN 42 0260 11 523
ČSN 42 0260 11 353
ČSN 42 0260 11 353

Length of tubes for hydraulic and pneumatic lines

(a), manufactured length of the tubes is 6 000 mm (length tolerances 0 + 50 mm)
(b), exact length is in the range of 3 000 – 9 000 mm (length tolerances 0 + 10 mm)

Tubes for hydraulic and pneumatic line testing

Non specific inspection or specific inspection. In both cases leak tightness test will be carried out in accordance with EN 10246-1 (electromagnetic test).

Other tests according to standards.

Tolerances of tubes for hydraulic and pneumatic lines

Tolerances of the precision tubes meet the appropriate dimensional table standards.

Zeleziarne Podbrezova a.s. offers precision tubes with tighter tolerances, i.e. tolerances that are tighter compared with the standard values.
Reduced tolerances for metrical sizes – European standards.

Tubes for hydraulic and pneumatic lines ends

The ends are vertical to the longitudinal axis and are without burrs.
The ends are vertical to the longitudinal axis and are without burrs.
Upon agreement the tubes may be capped with plastic caps.
Upon agreement the tubes may be capped with plastic caps.

Tubes surface protection

(a) oiled
(b) phosphated and oiled
(c) outside surface of tube as chromating – upon agreement only

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Packaging of tubes for hydraulic and pneumatic lines

Tubes are packed in round or hexagonal bundles of maximum 2000 kg each, fastened with steel strips.

On request – paper below the stripes and plastic bags at the bundle ends.

Packaking-STANDARD-tubes bound with a steel band
Packaking-STANDARD-tubes bound with a steel band
Packaking-STANDARD-bundle tied down by steel strap underlaid by paper
Packaking-STANDARD-bundle tied down by steel strap underlaid by paper
Packaking-STANDARD-PLUS-paper tape and polyethylene foil
Packaking-STANDARD-PLUS-paper tape and polyethylene foil
Packaking-STANDARD-PLUS-the bundle placed into a wooden box
Packaking-STANDARD-PLUS-the bundle placed into a wooden box
Packaking-PREMIUM-B-into a wooden box in which the tubes are wrapped in foil
Packaking-PREMIUM-B-into a wooden box in which the tubes are wrapped in foil
Packaking-PREMIUM-C-the bandles are wraped into and plastic foil
Packaking-PREMIUM-C-the bandles are wraped into and plastic foil
Packaking-PREMIUM-D-placing the whole shipment into foil+vacuum sealed
Packaking-PREMIUM-D-placing the whole shipment into foil+vacuum sealed

Marking of tubes for hydraulic and pneumatic lines – HPL type

Each tube shall be marked with Ink-Jet system along whole tube length according to standard or customer’s specification.

The bundle of tubes shall be marked with a label attached to the bundle.

Marked by a label
Marked by a label
Marked with spray either by a white or black color using InkJet
Marked with spray either by a white or black color using InkJet
Marked by stamping the data
Marked by stamping the data

According to DIN 50049 and EN 10204:2004

  • non specific inspection – 2.2
  • mspecific inspection – 3.1.B., according to EN 3.1
  • pon agreement – 3.1.C., according to EN 2.2

3 mm/m, totally max 0,0015% of tube length.

Normalized:

.1 – STN, ČSN NBK – DIN
+N – EN
N – ASTM

Roughness (D and d), d over 15 mmm, Ra ≤ 4 µm.

Steel micropurity

According to NFA 04 – 106 or ASTM E45 (JK ranking) max. A4-B2-C2-D2.

Upon agreement it is also possible to assign according to EN 10247 or ISO 4967 (A – sulphides, B – alumina, C – silicates, D – oxides).

Grain size meets the EN ISO 643 – 5 and finer.

Allowable pressure for hydraulic and pneumatic lines

The highest allowable pressure for hydraulic and pneumatic lines in relationship to steel and tube testing – Steel 37.4 a Steel 52.4.

Calculation was done according to DIN 2413.

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